Question 12.28

12.28 Alloy composition—retrospective control.

Die casts are used to make molds for molten metal to produce a wide variety of products ranging from kitchen and bathroom fittings to toys, doorknobs, and a variety of auto and electronic components. Die casts themselves are made out of an alloy of metals including zinc, copper, and aluminum. For one particular die cast, the manufacturer must maintain the percent of aluminum between 3.8% and 4.2%. To monitor the percent of aluminum in the casts, three casts are periodically sampled, and their aluminum content is measured. The first 20 rows of Table 12.7 give the data for 20 preliminary subgroups.

alloy

  1. Make an chart and comment on control of the process variation.
  2. Using the range estimate, make an chart and comment on the control of the process level.