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EXAMPLE 4Measuring Error in a Manufacturing Process

A company manufactures spherical ball bearings of radius 3cm. The customer accepts a tolerance of 1% in the radius. Use differentials to approximate the relative error for the surface area of the acceptable ball bearings.

Solution The tolerance of 1% in the radius R means that the relative error in the radius R must be within 0.01. That is, |ΔR|R0.01. The surface area S of a sphere of radius R is given by the formula S=4πR2. We seek the relative error in S,|ΔS|S, which can be approximated by |dS|S. |ΔS|S|dS|S=dS=SdR(8πR)|dR|4πR2=2|dR|R=2|ΔR|R|ΔR|R0.012(0.01)=0.02

The relative error in the surface area will be less than or equal to 0.02.